National patents
Vinyl flooring consists of a PVC core, a decorative print layer, and a wear layer that protects the surface from abrasion. The performance of the product in commercial environments depends on the
Order this productVinyl flooring consists of a PVC core, a decorative print layer, and a wear layer that protects the surface from abrasion. The performance of the product in commercial environments depends on the thickness of each layer, the type of plasticizers used, and the surface treatment applied during manufacturing.
Key parameters that determine suitability for heavy foot traffic include overall thickness, wear layer thickness, slip resistance rating, dimensional stability after heat exposure, and fire classification. These values are measured according to international standards such as EN ISO 10582 and ASTM F1700.
| Property | Typical Range | Test Standard |
|---|---|---|
| Overall Thickness | 2.0 mm – 5.0 mm | EN ISO 24346 |
| Wear Layer Thickness | 0.3 mm – 0.7 mm | EN ISO 24340 |
| Slip Resistance (R Rating) | R9 – R13 | EN 13893 / DIN 51130 |
| Dimensional Change (Heat) | ≤ 0.25 % | EN ISO 23999 |
| Fire Classification | Bfl‑s1 (EN 13501‑1) | EN ISO 9239‑1 |
The PVC core can be formulated with different plasticizer packages to affect flexibility and low‑temperature performance. The print layer receives high‑resolution imaging via rotogravure or digital printing, enabling any visual design. The wear layer is typically a polyurethane‑reinforced coating that can be adjusted for hardness and chemical resistance.
Customization is driven by project specifications such as required slip resistance, acoustic rating (ΔLw), and chemical exposure limits. The supplier adjusts formulation and surface treatment accordingly before production.
Retail spaces demand flooring that resists staining from oils and solvents while maintaining a consistent appearance under constant foot traffic. Healthcare facilities require surfaces that can be cleaned with disinfectants without degradation and that meet low‑emission standards for indoor air quality. Educational institutions benefit from impact‑absorbing backing that reduces noise transmission between floors. Hospitality areas need a combination of slip resistance and aesthetic flexibility to match branding themes.
| Application | Critical Performance | Typical Specification |
|---|---|---|
| Retail | Stain resistance, wear | Wear layer ≥ 0.5 mm, R10 slip |
| Healthcare | Chemical resistance, low VOC | Wear layer ≥ 0.6 mm, VOC ≤ 0.5 mg/m³ |
| Education | Acoustic impact, durability | Backing foam ΔLw ≥ 15 dB, wear layer 0.4 mm |
| Hospitality | Design flexibility, slip | Custom print, R11‑R12 |
Production lines incorporate inline thickness gauges that monitor core and wear layer dimensions every 2 m. Samples from each batch are subjected to Taber abrasion testing to verify wear loss does not exceed the specified limit (e.g., ≤ 0.08 g/1000 cycles). Slip resistance is evaluated using the pendulum tester under both wet and dry conditions. Dimensional stability is assessed after exposure to 80 °C for 6 h, measuring any expansion or contraction. VOC emissions are checked via chamber testing to confirm compliance with indoor air quality standards.
All test results are recorded in a traceable batch record, allowing the supplier to provide a certificate of conformity upon request. Any deviation triggers a hold on the batch and root‑cause analysis before release.
Minimum order quantity is typically 500 sq m for a standard design, though lower volumes can be accommodated for custom prints with additional setup fees. Sample provision includes a 300 mm × 300 mm panel with the selected wear layer and backing, shipped within 5 working days after artwork approval. Standard production lead time ranges from 3 to 4 weeks, depending on complexity of emboss and color matching.
Finished rolls are wrapped in low‑density polyethylene film, placed on pallets, and secured with corner protectors. For export, pallets are fumigated and wrapped in stretch film to prevent moisture ingress. Each pallet bears a label with batch number, product code, and handling instructions.
Yes. Width can be adjusted from 1 m to 2 m in 0.05 m increments, and length is supplied as continuous rolls up to 30 m or cut to specified lengths.
Project area, desired wear layer thickness, slip resistance class, backing type, any special certifications (e.g., REACH, LEED), and artwork files for custom prints.
PVC core with various plasticizer packages, polyurethane wear layers, optional foam or cork backing, and a range of print technologies (rotogravure, digital, embossed in‑register).
Inline thickness monitoring, Taber abrasion, pendulum slip, dimensional stability after heat, and VOC chamber testing as described in the quality control section.
Standard roll packaging with PE film, palletized with corner protection, and optional cardboard edge guards for added protection.
Pallets are fumigated per ISPM‑15, wrapped in stretch film, and fitted with moisture‑barrier sheets inside the container.
3‑4 weeks for standard designs; 5‑6 weeks when custom embossing or multiple color matches are required.
Submit artwork and specifications; a 300 mm × 300 mm sample is produced and shipped via express courier within 5 working days.
To discuss project‑specific requirements, request a formal quotation, or arrange technical data sheets, please use the contact form below. Providing details such as area, expected traffic load, environmental conditions, and desired aesthetic will enable our engineers to recommend the optimal specification.
Submit InquiryNational patents
Vinyl flooring line
K+ SQ.M capacity
Founded