Direct Factory Commercial LVT Vinyl Flooring

Product Construction

The flooring consists of a transparent wear layer, a high‑resolution photographic film, a solid PVC core, and a backing layer.

Wear layer thickness typically ranges from 0.30 mm to 0.70 mm, providing resistance to abrasion and scuffing.

Overall product thickness varies between 2.0 mm and 5.0 mm depending on the intended traffic level.

Technical Specifications

Performance Characteristics

Abrasion resistance is measured by the Taber test; typical values fall below 100 mg loss after 1000 cycles for a 0.5 mm wear layer.

The PVC core provides excellent resistance to moisture, preventing swelling or warping in humid environments.

Chemical resistance testing shows no surface degradation after 24 h exposure to common commercial cleaners (pH 4–10).

Applications

Commercial LVT is selected where a combination of durability, low maintenance, and aesthetic flexibility is required.

• Retail stores – high foot traffic and frequent cleaning cycles demand a wear layer that retains appearance.
• Healthcare facilities – seamless installation and chemical resistance support infection control protocols.
• Educational institutions – impact resistance and low VOC emissions contribute to indoor air quality.
• Office buildings – dimensional stability ensures flatness under rolling loads from chairs and carts.
• Hospitality – ability to mimic natural materials while resisting stains from food and beverages.

Customization Options

Manufacturers can adjust several parameters to match project specifications without altering the core performance.

• Plank dimensions: length 1200 mm – 1800 mm, width 100 mm – 250 mm.
• Tile dimensions: 300 mm × 300 mm or 450 mm × 450 mm.
• Surface embossing: registered, random, or synchronized to visual pattern.
• Edge treatment: square, beveled, or micro‑beveled.
• Color palette: standard series or custom Pantone matching.

Quality Control Process

Incoming PVC resin is tested for melt flow index and purity before extrusion.

During production, online gauges monitor total thickness and wear layer thickness with a tolerance of ±0.02 mm.

Each batch undergoes a Taber abrasion test, a slip resistance test, and a VOC emission check; only material meeting all criteria is released for packing.

Packaging and Logistics

Finished rolls or tiles are placed on corrugated pallets, wrapped with stretch film, and sealed with a moisture‑barrier sheet.

Pallets are stacked no higher than 1.5 m to prevent deformation, and each pallet includes a label with product code, batch number, and QC signature.

For export shipments, containers are ventilated and temperature‑monitored to avoid heat buildup during transit.

Frequently Asked Questions

To discuss your specific requirements or request a sample, please contact our technical sales team.