Wholesale Shaw Contract Carpet Tile – Factory Direct Supply

Shaw Contract carpet tile is a modular flooring system constructed from solution‑dyed nylon or polyester face fibers tufted onto a reinforced polypropylene backing, then coated with a performance‑engineered urethane layer for stain resistance and acoustic damping. The tile format allows rapid installation, easy replacement of damaged units, and flexibility in layout patterns for large‑scale commercial projects.

Key Technical Specifications

Typical Applications in Commercial Environments

In office corridors, the low‑profile tile reduces tripping hazards while providing acoustic absorption that lowers speech intelligibility loss by up to 3 dB compared with bare concrete. Retail environments benefit from the tile’s stain‑resistant urethane coating, which maintains appearance after frequent spills and foot traffic exceeding 10,000 passes per day. Healthcare facilities select Shaw Contract tile for its antimicrobial‑treated backing, which inhibits bacterial growth and supports infection‑control protocols.

Factory Production Overview

Production begins with solution‑dyeing of nylon pellets, ensuring color is locked within the polymer matrix before extrusion. The molten polymer is extruded into continuous filaments, then tufted onto a polypropylene backing using multi‑needle machines that achieve a gauge of 1/10 inch. After tufting, the carpet passes through a hot‑melt urethane coating station where a 0.15 mm wear layer is applied, followed by cooling and cutting to the standard 50 cm × 50 cm tile size.

Quality Assurance and Testing

• Visual inspection for color uniformity and tuft alignment under D65 lighting.
• Dimensional check of tile edges using laser micrometers (±0.1 mm tolerance).
• Wear‑layer adhesion measured by peel‑test per ASTM D903 (minimum 1.5 N/mm).
• Accelerated soiling test with ASTM D6540 to verify stain‑resistance rating.
• Acoustic performance evaluated via ISO 10140‑2 for impact sound reduction.

Customizable Parameters

Buyers can specify face‑fiber composition (nylon 6,6, nylon 6, or recycled PET) to meet sustainability targets or budget constraints. Pile height is adjustable from 3 mm to 6 mm, which influences both comfort underfoot and acoustic absorption characteristics. Backing options include standard polypropylene, recycled polypropylene, or a PVC‑free polyurethane backing for enhanced moisture resistance.

Frequently Asked Questions

Can dimensions be customized?

Yes. While the standard module is 50 cm × 50 cm, the factory can produce rectangular tiles up to 100 cm × 25 cm or custom shapes upon receipt of a detailed drawing.

What information is required before quotation?

Project square footage, desired fiber type, pile height, backing preference, and any special performance criteria (e.g., acoustic rating, antimicrobial treatment).

How is quality inspected?

Each production lot undergoes the visual, dimensional, adhesion, soiling, and acoustic tests listed in the Quality Assurance section; test reports are available on request.

What packaging methods are available?

Tiles are stacked in corrugated cardboard cartons with palletization; each carton contains 20 tiles and is labeled with lot number, dimensions, and handling instructions.

What is the typical production lead time?

Lead time ranges from 10 to 20 working days after approval of samples, depending on order size and customization complexity.

Request a Quote

To receive a detailed quotation, please provide your project specifications via the contact form.