Best Price Ceramic Vinyl Tile Flooring Factory

Ceramic vinyl tile combines a sintered ceramic surface layer with a flexible vinyl backing, producing a floor covering that balances hardness with resilience.

The ceramic component provides abrasion resistance comparable to traditional glazed tile, while the vinyl layer accommodates minor substrate movement and reduces impact noise.

Typical overall thickness ranges from 3 mm to 5 mm, with a wear layer of 0.25 mm to 0.4 mm that protects the printed design.

Technical Specifications

Manufacturing Process

Production begins with blending PVC resin, plasticizers, and stabilizers to form the vinyl sheet, which is calendared to the required thickness.

A pre‑formed ceramic veneer, created by pressing and firing alumina‑silicate powders, is laminated onto the vinyl sheet under heat and pressure to achieve a permanent bond.

The composite is then cooled, cut to size, and surface‑treated with a UV‑cured protective coating.

Typical Applications

• Healthcare facilities – the low water absorption and slip‑resistant surface support hygienic cleaning protocols and reduce fall risk.
• Educational institutions – impact noise reduction from the vinyl backing improves acoustic comfort in classrooms and corridors.
• Retail showrooms – abrasion resistance of the ceramic layer maintains appearance under frequent foot traffic and moving displays.
• Light industrial workshops – dimensional stability accommodates slight substrate movement caused by temperature fluctuations.

Performance Advantages

Compared with monolithic ceramic tile, the vinyl backing lowers the modulus of elasticity, reducing crack propagation under point loads.

Compared with homogeneous vinyl flooring, the ceramic surface raises the Taber abrasion index by approximately 40 %, extending service life in high‑traffic zones.

Quality Control

In‑line thickness gauges monitor each board, rejecting any piece deviating more than ±0.1 mm from target.

Finished tiles undergo a Taber abrasion test (CS‑10 wheel, 500 g load) and a static coefficient of friction measurement; only batches meeting ≥0.5 µ and ≤0.08 % water absorption are released.

Customization Options

• Size – standard 300 mm × 300 mm, 450 mm × 450 mm, or custom dimensions up to 600 mm × 600 mm.
• Pattern – wood grain, stone look, or abstract designs printed on the ceramic layer.
• Edge treatment – square, beveled, or eased edges to match installation requirements.
• Color – adjustable pigment concentration in the vinyl backing for light, medium, or dark tones.

Packaging and Shipping

Tiles are stacked in corrugated cartons with interleaving polyethylene sheets to prevent surface abrasion.

Cartons are strapped onto pallets and stretch‑wrapped, providing protection against moisture and impact during overseas shipment.

Frequently Asked Questions

• Can dimensions be customized? Yes, lengths and widths can be adjusted within the press limits; contact engineering for specific tolerances.
• What information is required before quotation? Required details include total area, desired thickness, wear layer preference, pattern, edge treatment, and delivery destination.
• What materials are available? The vinyl base uses PVC with DINP‑free plasticizers; the ceramic layer consists of alumina‑silicate powders with optional color pigments.
• How is quality inspected? Each batch undergoes dimensional checks, water absorption testing, Taber abrasion, and slip resistance measurement before release.
• What packaging methods are available? Standard packaging is corrugated cartons on pallets; custom crating or container‑load options can be arranged upon request.