46
National patents
Bulk Lvt Waterproof Click Flooring Factory
Introduces a multi‑layer luxury vinyl tile product that combines a waterproof core with a click‑lock edge for adhesive‑free installation, manufactured in volume for bulk supply. Describes the
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Bulk LVT Waterproof Click Flooring Factory
Introduces a multi‑layer luxury vinyl tile product that combines a waterproof core with a click‑lock edge for adhesive‑free installation, manufactured in volume for bulk supply.
Product Overview
Describes the construction: a transparent wear layer, a high‑resolution printed film, a waterproof core (typically SPC or WPC), and a balancing backing layer. The click mechanism interlocks neighboring planks along the long and short edges, enabling floating floor assembly without glue or nails.
Technical Specifications
| Parameter | Typical Value | Test Standard |
|---|---|---|
| Total Thickness | 4.0 – 6.0 mm | ISO 24346 |
| Wear Layer Thickness | 0.3 – 0.7 mm | ISO 24340 |
| Water Absorption | ≤ 0.1% | ASTM F1265 |
| Click Lock Tensile Strength | ≥ 1.5 MPa | EN 428 |
| Dimensional Stability (after heat) | ≤ 0.15% | ISO 23999 |
Manufacturing Considerations
Outlines the factory process: raw PVC compound is extruded into a core sheet, laminated with wear and decorative layers under heat and pressure, embossed for surface texture, cut to length, and subjected to inline thickness and lock tolerance monitoring. Continuous production ensures uniform dimensions across large batches.
Applications
- Retail environments where frequent mopping creates moisture exposure.
- Healthcare settings requiring seamless, impervious surfaces for infection control.
- Schools and universities with high foot traffic and spill potential.
- Hospitality lobbies and corridors benefitting from fast, adhesive‑free installation.
Quality Control Philosophy
Details the QC regimen: incoming resin and additive testing, real‑time thickness gauges during extrusion, peel‑adhesion checks on the wear layer, click‑lock engagement force verification, and water immersion tests on finished planks. Sampling follows ISO 2859‑1 AQL standards.
Customization Options
Notes adjustable parameters to meet project specifications:
- Wear layer thickness ranging from 0.3 mm to 0.7 mm.
- Core formulation choice between SPC (stone‑plastic composite) and WPC (wood‑plastic composite).
- Surface emboss patterns replicating wood, stone, or abstract designs.
- Click profile variants including standard and reinforced locking tongues.
- Plank dimensions: length 1200 mm‑1800 mm, width 150 mm‑300 mm.
Packaging and Logistics
Explains bulk packaging: planks are stacked in cartons sized to the ordered length, cartons are placed on pallets with corner protectors and secured with stretch film. This method minimizes movement during transit and facilitates container loading.
Typical pallet footprint is 1.1 m × 1.1 m with a maximum stacked height of 1.2 m and a gross weight limit of approximately 1.2 metric tons.
Frequently Asked Questions
Can dimensions be customized? Yes, length and width can be tailored within the ranges indicated above, subject to existing tooling.
What information is required before quotation? Required details include target dimensions, wear layer thickness, core type, surface design, order quantity, and delivery destination.
How is quality inspected? Each batch undergoes dimensional, mechanical, and water resistance testing per the standards listed in the specifications table.
What packaging methods are available? Standard carton packing, palletizing with stretch wrap, and optional corner boards for extra protection.
What is the typical production lead time? Lead time varies with order size and customization, generally falling between two and four weeks for standard specifications.
Contact for Inquiry
For technical data sheets, sample requests, or a formal quotation, please reach out via the contact form.
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01
Vinyl flooring line
600
K+ SQ.M capacity
2007
Founded