Custom Armstrong Luxury Vinyl Plank Flooring Company

Our manufacturing process focuses on producing luxury vinyl plank (LVP) flooring that meets the dimensional tolerances, wear resistance, and indoor‑air‑quality requirements of commercial and institutional projects. Each plank is engineered from a multilayer composite: a printed décor layer, a clear wear layer, a reinforced core, and a backing layer that together deliver predictable performance under specified loads.

Technical Specifications

Values are representative of standard production runs; exact figures can be adjusted to match project‑specific performance criteria upon request.

Customization Options

Customization is driven by the functional demands of the end‑use environment. Adjustable parameters include wear‑layer thickness for traffic‑level targeting, emboss depth for slip‑resistance tuning, and core composition for moisture‑barrier enhancement.

• Wear layer: 0.3 mm, 0.5 mm, 0.7 mm (or bespoke thickness)
• Core: standard SPC, reinforced SPC with added limestone, or water‑resistant WPC
• Surface texture: light‑scrape, medium‑emboss, deep‑emboss, or registered emboss
• Plank dimensions: width 100 mm–229 mm, length 900 mm–1800 mm (custom lengths available)
• Edge treatment: square, micro‑bevel, or painted bevel
• Color & pattern: any high‑resolution print from our library or customer‑supplied artwork

Each option is evaluated for its impact on mechanical performance, installation methodology, and life‑cycle cost before final approval.

Typical Applications

The product is selected where a combination of durability, low maintenance, and aesthetic flexibility is required. In healthcare corridors, the wear layer thickness of 0.6 mm provides resistance to wheeled equipment while the antimicrobial‑treated surface reduces biofilm formation. In educational facilities, the dimensional stability (< 0.15 %) ensures tight joints despite fluctuating HVAC cycles, limiting gaps that could harbor dust. Retail environments benefit from the registered emboss option that mimics natural wood grain while maintaining a slip‑resistance coefficient above 0.6 under wet conditions, meeting ADA guidelines for public walkways.

Quality Assurance Philosophy

Quality control begins with incoming raw‑material inspection: PVC resin melt‑flow index, plasticizer content, and filler particle size distribution are verified against ISO 9001‑specified limits. During extrusion, inline laser gauging monitors thickness variation within ± 0.02 mm across the web. After lamination, each batch undergoes abrasion testing (Taber CS‑10 wheels, 500 cycles) to confirm wear‑layer retention, and a random sample is subjected to a 24‑hour soak test to validate dimensional stability. Finished pallets are inspected for edge straightness and surface defects using automated vision systems before packaging.

Frequently Asked Questions

Can dimensions be customized beyond standard sizes?

Yes. Width, length, and thickness can be tailored to project specifications. Custom lengths require a minimum run length, which is quoted based on tooling setup.

What information is needed to obtain a quotation?

Required details include: intended wear‑layer thickness, core type, surface texture, plank dimensions, order quantity, delivery destination, and any required certifications (e.g., FloorScore, CE).

How is quality inspected before shipment?

Each lot undergoes visual inspection, thickness gauging, wear‑layer abrasion verification, and a slip‑resistance spot check. Documentation of test results accompanies the shipment.

What packaging methods are available?

Standard packaging uses corrugated cardboard boxes with edge protectors and stretch‑film palletization. For overseas shipments, moisture‑barrier liners and ISPM‑15 compliant pallets are provided upon request.

What is the typical production lead time?

Lead time ranges from 3 to 5 weeks for standard configurations; customized orders may extend to 6–8 weeks depending on tooling and material availability.

Contact Us

To discuss your project’s technical requirements or to request a sample kit, please reach out via our contact form. Our engineering team will review your specifications and provide a detailed feasibility assessment.