OEM Commercial Grade Sheet Vinyl Flooring

This product is a homogeneous or heterogeneous sheet vinyl floor covering produced in roll form for large‑scale installation in commercial environments. It consists of a PVC base layer, a decorative print film, and a transparent wear layer that determines surface durability.

Material Composition and Performance Characteristics

The wear layer thickness typically ranges from 0.3 mm to 0.7 mm, directly influencing abrasion resistance measured by EN 660‑2. The overall sheet thickness varies between 2.0 mm and 3.0 mm, providing sufficient dimensional stability for subfloor tolerances up to 2 mm over 2 m.

A UV‑cured surface treatment adds resistance to staining and chemical exposure, while a glass‑fiber reinforcement layer reduces expansion/contraction to less than 0.1 % per 10 °C temperature change.

Manufacturing Process Overview

Raw PVC resin is plasticized with DINP or DOTP, then calendared into a uniform sheet. The decorative layer is applied via gravure printing, followed by lamination of the wear layer using a hot‑press calendaring unit.

Embossing rollers impart slip‑resistant textures (R10 to R13) before the sheet passes through a cooling tunnel and is wound onto cores. Inline thickness gauges monitor tolerance within ±0.05 mm.

Typical Technical Specifications

Typical Applications and Functional Benefits

In healthcare facilities, the seamless sheet eliminates crevices where pathogens can harbor, supporting infection‑control protocols while tolerating frequent disinfectant exposure.

Retail environments benefit from the product’s high abrasion group rating, which maintains appearance under heavy foot traffic and rolling loads from pallet jacks.

Educational institutions select the flooring for its low VOC emission (≤0.5 mg/m³) and ease of maintenance, contributing to indoor air quality standards.

Customization Options

• Overall thickness: 2.0 mm, 2.5 mm, 3.0 mm (customizable per project)
• Wear layer: 0.3 mm, 0.5 mm, 0.7 mm
• Roll width: 2 m standard; 1.5 m or 4 m available on request
• Surface pattern: wood, stone, abstract, solid color; emboss depth adjustable
• Backing options: plain, fiberglass reinforced, acoustic foam laminate
• Color matching: Pantone or RAL reference achievable via custom print

Quality Control Philosophy

Each production lot undergoes inline thickness monitoring and end‑of‑line sampling for abrasion, indentation, and dimensional stability. Results are logged against SPC charts; any deviation beyond ±10 % triggers automatic line stoppage.

Finished rolls are inspected for visual defects under 500 lux illumination, with a maximum allowable defect rate of 0.5 % per roll. Samples are retained for 12 months for traceability.

Packaging and Shipping

Rolls are wound on 76 mm diameter cores, wrapped in polyethylene film, and placed on corrugated pallets. Each pallet carries a maximum of 12 rolls, secured with straps and corner protectors to prevent edge damage during transit.

For export shipments, a moisture‑barrier layer and desiccant packs are added to the inner wrap, meeting ISPM‑15 standards for wooden pallets. Typical container load is 20 pallets per 40‑ft HQ.

Frequently Asked Questions

• Can dimensions be customized? Yes, roll width, length, thickness, and wear layer can be tailored to project specifications.
• What information is required for a quotation? Required details include total area, desired thickness, wear layer, pattern, backing type, and delivery location.
• How is quality inspected? Inline gauges monitor thickness; final inspection includes abrasion, indentation, dimensional stability, and visual checks per EN standards.
• What packaging methods are available? Standard polyethylene‑wrapped rolls on pallets; optional moisture‑barrier wrap and corner protection for export.
• What is the typical lead time? Production lead time ranges from 3 to 6 weeks after receipt of confirmed technical data, depending on complexity.
• How are samples arranged? Sample rolls up to 5 lm length can be shipped via express courier; charges are credited against the first order.

Contact for Technical Inquiry

For detailed specifications, sample requests, or project‑specific consultation, please reach out to our engineering team.