Wholesale Carpet Looks Like Wood Flooring Manufacturer

This product combines the visual texture of natural wood with the durability and maintenance benefits of synthetic carpet fibers, engineered for high‑traffic commercial environments. The face yarn is

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Wholesale Carpet That Mimics Wood Flooring

This product combines the visual texture of natural wood with the durability and maintenance benefits of synthetic carpet fibers, engineered for high‑traffic commercial environments.

Construction and Material Composition

The face yarn is a solution‑dyed polypropylene blend, UV‑stabilized to resist fading under continuous fluorescent lighting. The pile height is set at 8 mm with a density of 180 knots per square inch, delivering a realistic wood‑grain emboss that is heat‑pressed into the backing.

A closed‑cell PVC backing provides dimensional stability, moisture resistance, and a coefficient of friction of 0.45 measured per ASTM D2047, suitable for areas where slip resistance is required.

Performance Characteristics

Abrasion resistance is rated at 30,000 cycles on the Martindale tester (EN ISO 12947‑2), exceeding the threshold for heavy‑duty office flooring.

Thermal conductivity of the composite is 0.09 W/(m·K), contributing to stable under‑floor temperature in climate‑controlled spaces.

Acoustic testing shows an impact sound reduction of 22 dB (ISO 10140‑3), reducing footfall noise in open‑plan layouts.

Typical Applications

  • Corporate lobbies and reception areas requiring a warm aesthetic without the maintenance of real wood.
  • Retail showrooms where product displays benefit from a consistent, non‑reflective surface.
  • Healthcare waiting rooms that need stain‑resistant, easy‑to‑clean flooring with low VOC emissions.
  • Education facilities where durability and slip resistance are critical for high‑traffic corridors.

Customization Options

Pile height can be adjusted between 6 mm and 12 mm in 1 mm increments, allowing specifiers to match existing carpet transitions.

Color matching is available via a spectrophotometer‑controlled dye lot, delivering ΔE < 2 against supplied wood‑sample references.

Backing thickness can be varied from 1.5 mm to 3.0 mm to accommodate different sub‑floor conditions and acoustic requirements.

Quality Control Philosophy

Each production lot undergoes inline monitoring of yarn denier (±2 %), pile height (±0.2 mm), and backing thickness (±0.05 mm) using laser triangulation sensors.

Finished rolls are inspected for surface uniformity under 500 lux illumination, with any deviation exceeding 5 % in gloss level flagged for rework.

Batch samples are submitted to an accredited laboratory for VOC emission testing (EN 717‑1) and flame spread rating (ASTM E84 Class A).

Technical Specifications

Wholesale Carpet Looks Like Wood Flooring Manufacturer
Property Value Test Method
Pile Height 8 mm (standard) ISO 1766
Pile Density 180 knots/in² ASTM D3574
Abrasion Resistance 30,000 cycles (Martindale) EN ISO 12947‑2
Thermal Conductivity 0.09 W/(m·K) ASTM C518
Impact Sound Reduction 22 dB ISO 10140‑3
Coefficient of Friction 0.45 ASTM D2047

Frequently Asked Questions

Can dimensions be customized?
Yes. Roll width is available in 1 m, 2 m, and 4 m options; length is cut to order with a tolerance of ±1 %.
What information is required before quotation?
Required details include intended application area (square meters), desired pile height, color reference (RAL or wood sample), backing thickness preference, and any required certifications (e.g., low VOC, fire rating).
How is quality inspected?
Inline laser sensors monitor yarn denier, pile height, and backing thickness; final rolls undergo visual gloss uniformity testing and laboratory VOC/flame spread analysis.
What packaging methods are available?
Rolls are wrapped in polyethylene film, placed on corrugated cores, and secured with strapping; palletized shipments include edge protectors and humidity‑indicating cards.

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46

National patents

#
01

Vinyl flooring line

600

K+ SQ.M capacity

2007

Founded

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