Wholesale Cushioned Vinyl Sheet Flooring Rolls

The product consists of a homogeneous vinyl sheet laminated to a closed‑cell foam backing, providing a continuous surface that combines wear resistance with under‑foot comfort. Rolls are supplied in widths of 2 m, 3 m and 4 m, with lengths customizable to project requirements, allowing seamless installation over large areas without joints.

Construction & Materials

The wear layer is a calibrated PVC formulation containing plasticizers, stabilizers and pigment dispersions, typically 0.3 mm to 0.5 mm thick. Beneath it, a printed design layer replicates wood, stone or abstract patterns using high‑resolution rotogravure printing. The core is a PVC foam layer with a density range of 0.6 g/cm³ to 0.9 g/cm³, providing thickness from 2.0 mm to 4.0 mm and contributing to impact attenuation.

All layers are calendared and bonded under controlled temperature and pressure to ensure uniform adhesion. Edge sealing is optional and can be applied to prevent moisture ingress in wet environments.

Performance Characteristics

Values above represent typical production outcomes; actual specifications can be adjusted according to project demands, such as increased wear layer thickness for high‑traffic zones or enhanced slip resistance for wet areas.

Typical Applications

In healthcare facilities, the flooring provides a seamless barrier that supports infection control protocols while reducing footfall noise in corridors and patient rooms. The cushioned backing lessens fatigue for staff who stand for extended periods.

Educational institutions benefit from the product’s impact attenuation, which helps protect children in multipurpose halls and gymnasiums, while the wear layer resists scuffing from furniture movement and daily foot traffic.

Retail environments use the flooring to create comfortable shopping aisles; the closed‑cell foam contributes to sound dampening, improving the acoustic experience without sacrificing durability under rolling loads from carts and pallet jacks.

Installation Considerations

The rolls are designed for full‑spread adhesive installation using pressure‑sensitive or wet‑set adhesives compatible with PVC substrates. Subfloor flatness should meet ± 3 mm over a 2 m straightedge to avoid telegraphing of imperfections.

Seams are heat‑welded or chemically bonded depending on the project specification; welded seams provide a monolithic surface that prevents liquid penetration and facilitates cleaning.

Acclimatization of the material to the installation environment for at least 24 hours at 18 °C–25 °C reduces dimensional movement after placement.

Quality Assurance

Each production lot undergoes inline thickness monitoring via laser gauges, with statistical process control charts tracking variation within ± 0.05 mm. Visual inspection checks for color consistency, printing registration and surface defects before rolling.

Finished rolls are subjected to accelerated aging tests (UV exposure, heat cycling) to verify long‑term stability of the wear layer and foam core. Documentation of test results is available upon request.

Customization Options

• Wear layer thickness from 0.2 mm to 0.7 mm
• Foam density adjustments for specific load‑bearing requirements
• Custom printed designs or corporate logos via digital printing
• Edge sealing with moisture‑resistant compounds
• Roll widths up to 5 m and lengths limited only by handling equipment

Packaging & Logistics

Rolls are wrapped in protective polyethylene film, placed on sturdy cardboard cores, and secured with strapping to prevent shifting during transport. Palletization follows ISPM‑15 standards for international shipments.

Labeling includes product code, dimensions, batch number and handling instructions. Optional corner protectors and moisture‑barrier bags are available for environments with high humidity or potential water exposure during transit.

Frequently Asked Questions

Can dimensions be customized?

Yes, width, length and total thickness can be tailored to project specifications; minimum order quantities apply for non‑standard sizes.

What information is required before quotation?

Required details include intended application area, expected traffic load, desired wear layer thickness, any specific slip‑resistance rating, and delivery destination.

How is quality inspected?

In‑process controls monitor thickness, adhesion and visual attributes; final inspection includes dimensional verification, wear‑layer abrasion testing and slip‑resistance measurement per relevant ISO standards.

What packaging methods are available?

Standard packaging uses polyethylene film and cardboard cores; optional moisture‑barrier bags, corner protectors and custom labeling can be arranged.

Contact for Technical Inquiry

For project‑specific data sheets, sample requests or to discuss customization, please reach out via the contact form. Our technical team will respond with detailed specifications and lead‑time estimates.