Custom Sphera Homogeneous Vinyl Flooring

Sphera homogeneous vinyl flooring consists of a single‑layer composition where pigment, plasticizer, and stabilizer are uniformly distributed throughout the thickness. This structure provides consistent performance from surface to backing, eliminating wear‑layer delamination concerns.

Material Composition and Structure

The flooring is produced from polyvinyl chloride (PVC) resin blended with plasticizers, calcium carbonate filler, and pigments. A stabilizer package prevents degradation during processing and service life. Because the composition is homogeneous, any surface abrasion exposes the same material underneath, maintaining color and slip resistance over time.

Typical overall thickness ranges from 2.0 mm to 3.0 mm, with a uniform density of approximately 1.4 g/cm³. The material exhibits a Shore A hardness of about 90, indicating sufficient resistance to indentation under static loads.

Technical Characteristics

Key performance indicators include dimensional stability, chemical resistance, and acoustic properties. The following table summarizes typical values that can be adjusted according to project requirements.

Customization Options

Because the product is manufactured in continuous rolls, customers can specify width, length, and surface embossing patterns. Color matching is achievable through pigment adjustment, allowing close alignment with corporate branding or interior design palettes.

• Roll widths: 1.5 m, 2.0 m, or custom up to 4.0 m
• Length: standard 20 m rolls or cut‑to‑length per project
• Surface finishes: smooth, light‑textured, or deep‑embossed for enhanced slip resistance
• Color palette: standard RAL/NCS options or custom Pantone matching
• Edge treatments: straight, beveled, or with integrated welding strip

Typical Industrial Applications

Homogeneous vinyl flooring is selected where durability, ease of maintenance, and hygiene are critical. The uniform composition reduces the risk of harboring contaminants in seams or layers, making it suitable for environments that require frequent cleaning with detergents or disinfectants.

In manufacturing facilities, the flooring resists oil and chemical splashes, while its slip‑resistant surface helps meet workplace safety standards. In healthcare settings, the low VOC emission and seamless installation support infection‑control protocols. Educational institutions benefit from the material’s acoustic dampening, which lowers impact noise in classrooms and corridors.

Quality Control and Testing

Each production lot undergoes inline thickness gauging and visual inspection for surface defects. Samples are taken for accelerated wear testing, chemical immersion, and dimensional stability after exposure to elevated temperature and humidity. Results are recorded and compared against the specifications agreed upon with the customer.

Documentation includes a material safety data sheet (MSDS), test reports, and a compliance certificate indicating conformity to relevant ISO and ASTM standards. Traceability is maintained via batch numbers printed on the roll core.

Ordering and Lead Time

Minimum order quantity is typically one roll, but volume pricing applies for orders exceeding 500 m². Production lead time depends on the degree of customization; standard colors and textures usually ship within 2‑3 weeks, while custom embossing or Pantone matching may extend to 4‑5 weeks.

Shipping is arranged in protective corrugated sleeves or on pallets with edge protection to prevent crushing. For export shipments, moisture‑barrier wrapping and corner boards are available upon request.

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