Wholesale Heavy Duty Homogeneous Vinyl Floor Supplier

Product Overview

Homogeneous vinyl flooring consists of a single-layer polyvinyl chloride (PVC) compound throughout its thickness, providing consistent performance from surface to backing. This construction eliminates wear‑layer delamination risks and allows the material to be re‑finished by sanding if required. For heavy‑duty industrial environments, the product is engineered with increased density and reinforced filler packages to withstand static loads exceeding 5 t/m².

Material Composition and Structure

The base resin is a high‑purity PVC blended with plasticizers, stabilizers, and calcium carbonate fillers. A typical formulation yields a bulk density of 1.45 g/cm³ (±0.05) and a Shore A hardness of 98 ± 2. The homogeneous structure means the wear layer is not a separate coating but the same compound extended to the top surface, giving a uniform abrasion resistance across the full thickness.

Standard thicknesses for wholesale heavy‑duty grades range from 2.0 mm to 3.0 mm. Thicker sections provide greater impact resistance, with a 3.0 mm specimen absorbing up to 15 J of impact energy in a falling‑weight test (ISO 24333).

Key Performance Characteristics

Typical Industrial Applications

In manufacturing plants, the flooring resists puncture from dropped tools and tolerates frequent cleaning with alkaline detergents. Warehouses benefit from its low rolling resistance for pallet jacks and forklifts, reducing operator fatigue. In food‑processing zones, the seamless surface prevents microbial harborage and meets hygiene standards when coved at walls.

Automotive assembly lines use the material under robotic cells where static loads exceed 4 t/m² and occasional impact from part fixtures occurs. The flooring’s dimensional stability (±0.1 % length change after 24 h at 70 °C) ensures that sensor mounts and vision systems remain aligned.

Installation and Subfloor Requirements

The product can be installed with pressure‑sensitive adhesive or loose‑laid with double‑sided tape for temporary zones. Subfloor flatness must not exceed 2 mm deviation over a 2 m straightedge (EN 13036‑1). A moisture barrier is recommended when the concrete substrate exceeds 75 % relative humidity.

Seams are cold‑welded using PVC welding rods that match the base compound, producing a joint with tensile strength comparable to the field material (≥12 MPa). Expansion gaps of 5 mm per 10 m are accommodated by perimeter trim.

Quality Control and Testing

Each batch undergoes inline thickness measurement (±0.05 mm) and density verification via gamma‑ray backscatter. Finished panels are sampled for abrasion loss and chemical immersion; results are logged against the specification table above. Dimensional stability is checked after a 24 h heat soak at 80 °C.

Visual inspection includes detection of foreign particles, color deviation (ΔE < 2 against master standard), and surface gloss uniformity (60° gloss 5‑15 %). Any panel outside limits is diverted to regrind.

Customization Options

• Thickness: 2.0 mm, 2.5 mm, 3.0 mm (custom steps available)
• Edge profile: square, beveled, or coved for wall‑base integration
• Color: standard palette (neutral grays, safety yellows) or custom Pantone match
• Surface finish: matte (gloss 5‑10) or low‑sheen (gloss 15‑20)
• Additives: antimicrobial agents, static‑dissipative fillers (surface resistivity 10⁶‑10⁸ Ω)

Packaging and Logistics

Rolls are wound on 76 mm diameter cores with outer protective polyethylene film. Standard roll width is 2 m; lengths of 20 m or 30 m are common, but custom lengths up to 50 m can be supplied upon request. Each pallet holds up to 16 rolls, secured with stretch film and corner braces for container shipping.

Labeling includes roll number, batch code, thickness, and QR code linking to the product data sheet. Export shipments comply with ISPM‑15 wood‑free packaging requirements.

Frequently Asked Questions

• Can the thickness be adjusted for specific load requirements? Yes, thickness is selectable between 2.0 mm and 3.0 mm; intermediate values are achievable through co‑extrusion trials.
• What information is needed to receive a quotation? Required details: desired thickness, total area (m²), edge finish, any special additives, and delivery destination.
• How is color consistency maintained across large orders? Pigment dispersion is monitored with inline spectrophotometry; ΔE is kept below 2.0 between batches.
• What is the typical production lead time? For stocked thicknesses, lead time is 7‑10 working days; custom colors or additives extend to 15‑20 days.
• Are samples available for field testing? Yes, 300 mm × 300 mm samples can be shipped via express courier; charges are credited against the first order.

Contact for Wholesale Inquiry

To discuss technical specifications, request a formal quotation, or arrange sample shipment, please reach out through our contact form. Our engineering team will review your project parameters and provide a detailed response within one business day.