Custom Commercial Vinyl Wall Covering Sheets

These sheets are manufactured from polyvinyl chloride (PVC) resin blended with plasticizers, stabilizers, and pigments to produce a flexible wall covering suitable for high‑traffic interior environments.

The base film is calendared to a uniform thickness and then optionally printed, embossed, or laminated with a protective top coat.

Material Composition & Properties

Standard thicknesses range from 0.25 mm to 0.75 mm, with weight per unit area varying between 250 g/m² and 650 g/m².

Tensile strength measured per ASTM D882 typically falls between 15 MPa and 25 MPa, while elongation at break ranges from 150 % to 300 %.

Tear resistance (ASTM D1004) is usually above 20 N/mm, and dimensional stability after 24 h at 70 °C/90 % RH remains within ±0.5 %.

Customization Options

Width can be supplied in standard rolls of 1.22 m, 1.37 m, or custom slit to any dimension between 0.5 m and 2.0 m.

Length is typically cut to customer‑specified lengths up to 50 m per roll, with spliceless options available for seamless wall coverage.

• Surface finish – matte, satin, or gloss
• Printed patterns – digital, screen, or spot UV
• Embossing depth – 0.1 mm to 0.5 mm
• Edge treatment – straight, beveled, or heat‑welded
• Backing type – pressure‑sensitive adhesive, non‑adhesive, or peel‑off

Applications

In healthcare facilities, the non‑porous surface resists staining and permits routine cleaning with hospital‑grade disinfectants without degradation.

The high impact resistance reduces damage from carts and equipment, lowering maintenance cycles in corridors and patient rooms.

In hospitality environments, the ability to match custom colors and patterns supports brand identity while the fire‑rating (ASTM E84 Class A) meets code requirements for wall finishes in public spaces.

• Healthcare – chemical resistance and cleanability
• Hospitality – design flexibility and fire safety
• Education – impact resistance and low VOC emissions
• Retail – ease of installation and long‑term durability

Manufacturing and Quality Control

The PVC compound is extruded through a calendar stack to achieve precise thickness control within ±0.02 mm.

After cooling, the film passes through a printing station where UV‑curable inks are applied, followed by a clear protective coating that is cross‑linked via electron beam curing.

Each roll undergoes online laser thickness gauging, visual inspection for defects, and off‑line tensile and flame‑spread testing before release.

• Thickness tolerance – ±0.02 mm
• Width tolerance – ±1 mm
• Visual defect count – ≤2 per 10 m²
• Adhesion strength (peel) – ≥1.5 N/mm
• Flame spread index – ≤25 (ASTM E84)

Installation Guidelines

Substrates must be clean, dry, and free of loose particles; a primer compatible with PVC is recommended for porous surfaces such as gypsum board.

Adhesive selection depends on the backing type; pressure‑sensitive adhesives are applied with a roller to achieve uniform coverage, while non‑adhesive sheets require a compatible wet‑set adhesive.

Seams are overlapped by 50 mm and heat‑welded using a hot‑air welder set to 350 °C to create a continuous, watertight joint.

• Roll length – up to 50 m
• Core diameter – 76 mm (3 in) or 152 mm (6 in)
• Protective film – polyethylene, 50 µm
• Palletizing – stacked, stretch‑wrapped, corner‑protected

FAQ

Can dimensions be customized?

Yes. Width, length, thickness, and edge finishes are tailored to project specifications; custom slotting and spliceless lengths are available upon request.

What information is required before quotation?

Required details include desired width, length, thickness, surface finish (plain, printed, embossed), backing type, and any performance criteria such as fire rating or antimicrobial additive.

What materials are available?

The base is PVC resin with optional plasticizer packages; additive packages can include UV stabilizers, antimicrobial agents, or flame‑retardant fillers as needed.

How is quality inspected?

Each roll is subject to online thickness gauging, visual defect scanning, tensile testing, adhesion testing, and flame‑spread evaluation per relevant ASTM standards.

Contact Us

For technical data sheets, samples, or a project‑specific quote, please request information.