National patents
These panels are manufactured as flat sheets intended for vertical installation in wet environments such as commercial restrooms, locker rooms, and healthcare facilities. The core consists of a
Order this productThese panels are manufactured as flat sheets intended for vertical installation in wet environments such as commercial restrooms, locker rooms, and healthcare facilities.
The core consists of a mineral-filled polymer composite, typically combining calcium carbonate with polyvinyl chloride (PVC) or polypropylene (PP) resins.
A surface layer is coated with a UV‑stabilized acrylic film that provides resistance to staining and microbial growth.
Typical density falls between 1.4 and 1.6 g/cm³, contributing to impact resistance while keeping weight manageable for handling.
Water absorption measured after 24 h immersion is generally below 0.5 % by weight, satisfying ASTM C373 requirements for ceramic tile alternatives.
Fire performance is classified as Class B (ASTM E84) when the acrylic topcoat is present, indicating limited flame spread and smoke development.
Impact resistance, evaluated via ASTM D5420, shows a typical Izod value of 150 J/m, sufficient to withstand accidental strikes from cleaning equipment.
Sheets are affixed using a compatible construction adhesive applied in vertical beads, or mechanically fastened with corrosion‑resistant screws through pre‑drilled flange holes.
Seams are sealed with a mildew‑resistant silicone sealant, ensuring continuity of the water‑resistant barrier.
Because the material is lightweight (approximately 8–12 kg/m² depending on thickness), a single installer can handle panels up to 1.2 m × 2.4 m without mechanical assistance.
Each production lot undergoes dimensional inspection (±0.5 mm tolerance on thickness, ±1 mm on width/length).
Surface defect checks are performed under 500 lux illumination, classifying any visible blemish exceeding 0.5 mm² as non‑conforming.
Batch samples are submitted for third‑party testing of water absorption, fire rating, and antimicrobial efficacy, with reports retained for traceability.
In high‑traffic commercial restrooms, the panels provide a seamless surface that reduces grout lines, thereby lowering cleaning labor and inhibiting mold colonisation.
Healthcare facilities benefit from the non‑porous finish, which supports compliance with infection‑control protocols that require wipe‑down surfaces.
Locker rooms and sports complexes use the impact‑resistant sheets to withstand locker door impacts and equipment abrasion.
| Property | Typical Value | Test Method |
|---|---|---|
| Thickness | 3 mm – 6 mm | Caliper measurement |
| Density | 1.4 – 1.6 g/cm³ | ASTM D792 |
| Water Absorption (24 h) | <0.5 % wt | ASTM C373 |
| Fire Rating (Surface) | Class B (ASTM E84) | ASTM E84 |
| Impact Resistance (Izod) | ≈150 J/m | ASTM D5420 |
| Weight (per m²) | 8 – 12 kg/m² (depends on thickness) | Calculated |
To obtain a formal quotation, please provide the required sheet dimensions, thickness, finish color, and estimated quantity. Our technical team will review the specifications and return a detailed cost breakdown within two business days.
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